Cold-Formed Light Gauge Steel Case Studies

These real-world case studies demonstrate how Redhead Steel LLC delivers precision-manufactured cold-formed light gauge steel solutions across residential, commercial, industrial, and specialty applications.

Our steel framing systems, trusses, and full structure kits are engineered to reduce build times, increase durability, and meet strict building code requirements including IBC, IRC, Florida Building Code, and Miami-Dade HVHZ standards..

Residential Steel Frame Kit Case Study – Single-Family Home

Project Overview  


This project involved a 3,200 sq ft single-family home in rural Texas constructed using a full cold-formed light gauge steel framing kit for walls, floors, and roof systems.

Challenges  

• Tight construction timeline  

• Exposure to high wind and seismic conditions  

• Long-term durability and sustainability goals  

Redhead Steel Solution  


Redhead Steel provided a custom full structure steel frame kit with integrated cold-formed steel trusses, precision-manufactured and delivered significantly faster than traditional wood framing systems.

Results  

• Framing completed approximately 40% faster than conventional wood framing  

• Near-zero material waste on site  

• Fire-resistant, termite-proof, and moisture-resistant structural system

 • Reduced long-term maintenance and insurance exposure  

 

Steel ADU Kit Case Study – Backyard Accessory Dwelling Unit 

Project Overview

A 600 sq ft prefab steel accessory dwelling unit (ADU) built in a suburban California backyard for guest use and rental income.

Challenges  

• Limited build footprint

 • Accelerated permitting requirements  

• Need for durable, low-maintenance materials  

Redhead Steel Solution  

A complete steel ADU framing kit including wall panels and cold-formed steel trusses designed for fast assembly and full code compliance.

Results

 • Structure dried-in in under 6 weeks  

• Improved energy efficiency with minimal thermal bridging  

• Fully compliant with local residential building codes

 • Long-term durability with minimal maintenance

Commercial Light Gauge Steel Case Study – Retail & Office Building

Project Overview

 
An 8,000 sq ft mid-rise commercial retail and office building located in an urban growth market.

Challenges  

• Long-span structural requirements  

• Strict fire safety standards

 • Accelerated timeline for tenant occupancy

 

Redhead Steel Solution

 
Cold-formed light gauge steel framing for interior and exterior walls combined with long-span steel roof trusses.

Results  

• 50% faster framing and erection compared to wood or concrete alternatives  

• Non-combustible structure improving fire safety and insurance ratings  

• High durability for long-term commercial use

Luxury Estate Steel Framing Case Study – Custom Architect-Designed Home

Project Overview  

A 5,000+ sq ft luxury residence developed in collaboration with an architect to support open-concept and modern design features.

Challenges

 • Complex architectural geometry  

• High-performance structural requirements  

• Sustainability and long-term value expectations  

Redhead Steel Solution

 A bespoke cold-formed steel framing kit engineered to integrate seamlessly with architectural plans and premium finishes.

Results  

• Precise execution of complex designs  

• Faster framing timeline without sacrificing quality  

• Long-term structural resilience with minimal maintenance  

• Sustainable, fully recyclable steel framing system

Portable Steel Structure Case Study – Hunting & Outdoor Camp Unit

Project Overview  


A portable cold-formed steel structure designed for a remote hunting camp in rugged terrain.

Challenges  

• Harsh weather exposure  

• Easy transport and relocation requirements

 • Rapid on-site setup  

Redhead Steel Solution

 A foldable mobile steel framing system engineered for durability, transport efficiency, and fast deployment.

Results  

• On-site assembly completed in hours  

• Weather-resistant, pest-resistant steel construction

• Minimal site impact and full relocatability  

Industrial Steel Framing Case Study – Distribution & Warehouse Facility

Project Overview  


A 25,000 sq ft light industrial warehouse and distribution facility designed for high-bay storage and logistics operations.

Challenges  

• Wide clear-span structural requirements  

• Accelerated construction schedule  

• Fire resistance and sustainability targets  

Redhead Steel Solution  

A complete cold-formed steel framing system with long-span roof trusses, precision-prefabricated and delivered in half the time of traditional framing systems.

Results  

• Framing and truss installation completed 45–50% faster  

• Reduced foundation costs due to lighter structural weight  

• Non-combustible framing improved fire safety and insurance ratings  

• Fully recyclable steel with minimal environmental impac

Ready to Start Your Project?

Whether you're planning a residential build, ADU, commercial structure, luxury estate, industrial facility, or mobile steel unit, our team can engineer a cold-formed steel solution tailored to your project.

Request a custom quote to get started.